Graphite Electrode Product Parameters
| Nomina diameter | RP | HP | UHP | ||||
| Current Carrying Capacity | Current Density | Current Carrying Capacity | Current Density | Current Carrying Capacity | Current Density | ||
| in | mm | A | A/cm2 | A | A/cm2 | A | A/cm2 |
| 12 | 300 | 10000-13000 | 14-18 | 13000-17400 | 17-24 | 15000-22000 | 20-30 |
| 14 | 350 | 13500-18000 | 14-18 | 17400-24000 | 17-24 | 20000-30000 | 20-30 |
| 16 | 400 | 18000-23500 | 14-18 | 21000-31000 | 16-24 | 25000-40000 | 19-30 |
| 18 | 450 | 22000-27000 | 13-17 | 25000-40000 | 15-24 | 32000-45000 | 19-27 |
| 20 | 500 | 25000-32000 | 13-16 | 30000-48000 | 15-24 | 38000-55000 | 18-27 |
| 22 | 550 | 32000-40000 | 13-16 | 35000-55000 | 14-22 | 42000-64000 | 17-26 |
| 24 | 600 | 35000-41000 | 13-15 | 41000-61000 | 14-21 | 50000-73000 | 17-25 |
| 28 | 700 | 39000-48000 | 10-12 | 55000-82000 | 14-21 | 67000-99000 | 17-25 |
| 32 | 800 | 43000-54000 | 8-10 | / | / | / | / |
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Furnace electrodes spanning 100–750 mm in diameter are critical conductive components designed to deliver high-amperage current to industrial furnaces, enabling thermal processes like metal melting, refining, and temperature regulation. These electrodes are not limited to a single furnace type but serve diverse applications, including Electric Arc Furnaces (EAFs), Ladle Furnaces (LFs), and other high-temperature reactors such as electroslag remelting (ESR) units.
Core Uses:
•In EAFs, they generate electric arcs (up to 3,000°C) to melt scrap steel, direct reduced iron (DRI), or hot metal.
•In LFs, they sustain molten steel temperature (1,550–1,650°C) and facilitate electromagnetic stirring for chemical refinement (e.g., desulfurization).
•In ESR/VAR units, they provide controlled heat for refining alloyed steels or superalloys.
Design & Material Characteristics:
Furnace electrodes in this size range are typically fabricated from high-purity graphite (carbon content >99.5%, ash <0.5%) or carbon-graphite composites, chosen for their:
•Electrical Conductivity: Low resistivity (15–25 μΩ·m) minimizes energy loss during current transmission.
•Thermal Stability: Low thermal expansion (2–4 × 10⁻⁶/°C) prevents dimensional distortion under rapid heating/cooling.
•Mechanical Strength: Compressive strength >70 MPa and flexural strength >25 MPa withstand stacking weights (up to 6 electrodes, 3 meters long) and arc-induced stress.
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