Graphite electrode current load
| Nominal diameter mm | general power graphite electrode RP | Impregnated graphite electrode | High power graphite electrode HP | High power graphite electrode Ⅱ 型 HP | Ultra high power graphite electrode UHP |
| 75 | 1000 - 1400 | 1300 - 2000 | - | - | - |
| 100 | 1500 - 2400 | 1800 - 3000 | - | - | - |
| 130 | 2200 - 3400 | 2800 - 4200 | - | - | - |
| 150 | 3500 - 4500 | 4000 - 5000 | - | - | - |
| 200 | 5000 - 6900 | 4800 - 9000 | 5500 - 9000 | - | - |
| 250 | 7000 - 10000 | 8000 - 12000 | 8000 - 13000 | - | - |
| 300 | 10000 - 13000 | 11000 - 16000 | 13000 - 17400 | 15000 - 22000 | - |
| 350 | 13500 - 18000 | 15000 - 22000 | 17400 - 24000 | 19000 - 28000 | 20000 - 30000 |
| 400 | 18000 - 23000 | 20000 - 28000 | 21000 - 31000 | 23000 - 35000 | 25000 - 40000 |
| 450 | 22000 - 27000 | 24000 - 34000 | 25000 - 40000 | 32000 - 42000 | 32000 - 45000 |
| 500 | 25000 - 32000 | 28000 - 42000 | 30000 - 48000 | 35000 - 50000 | 38000 - 55000 |
| 550 | 28000 - 36000 | - | 34000 - 55000 | - | 45000 - 65000 |
| 600 | 35000 - 41000 | - | 38000 - 61000 | - | 50000 - 75000 |
| 700 | 39000 - 48000 | - | 45000 - 75000 | - | 60000 - 100000 |
| 780 | 70000 - 100000 | - | - | - | - |
| 800 | 65000 - 110000 | - | - | - | - |
| 850 | 75000 - 120000 | - | - | - | - |
| 900 | 86000 - 140000 | - | - | - | - |
| 1100 | 120000 - 200000 | - | - | - | - |
| 1200 | 150000 - 250000 | - | - | - | - |
What is a Graphite Electrode for Melting, and how does it function in industrial processes?
A Graphite Electrode for Melting is a critical component used primarily in electric arc furnaces (EAFs) and other high-temperature industrial processes where controlled melting of metals and alloys is required. These electrodes conduct high electrical currents to generate the intense heat-often exceeding 3,000°C-necessary to melt scrap metal, pig iron, and other raw materials in steelmaking and non-ferrous metal production.
Graphite is chosen for this application due to its excellent electrical conductivity, high thermal resistance, and ability to maintain structural integrity under extreme thermal and mechanical stress. The primary function of the graphite electrode is to act as a conductor that transfers electrical energy to the furnace's charge material, creating an electric arc that produces the heat required for melting. As electricity flows through the electrode, it encounters resistance, generating thermal energy that melts the metal below. Industrial melting processes demand electrodes that can endure rapid temperature changes, high currents, and mechanical loads without degrading.
High-quality graphite electrodes ensure stable arc performance, minimize energy loss, and reduce electrode consumption, all of which contribute to greater efficiency and lower operational costs. Their durability also minimizes downtime caused by electrode breakage or wear. In summary, graphite electrodes for melting are indispensable in metallurgical operations, enabling the efficient and controlled production of high-quality steel and alloys. Their ability to perform reliably in extreme conditions makes them a cornerstone of modern metal production and high-temperature industrial applications.
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