Eaf Electrode 200mm 300mm 400mm 600mm RP Hp UHP
|
Graphite Electrode Nominal Diameter |
Graphite Electrode Actual Diameter |
Nominal Length(mm) |
|||
|
mm |
Inch |
Max(mm) |
Min(mm) |
Min.Crust Diameter(mm) |
|
|
150 |
6 |
154 |
149 |
146 |
1500-1800 |
|
200 |
8 |
205 |
200 |
197 |
1500-1800 |
|
250 |
10 |
256 |
251 |
248 |
1500-2100 |
|
300 |
12 |
307 |
302 |
299 |
1500-2100 |
|
350 |
14 |
357 |
352 |
349 |
1500-2400 |
|
400 |
16 |
409 |
403 |
400 |
1500-2400 |
|
450 |
18 |
460 |
454 |
451 |
1500-2400 |
|
500 |
20 |
511 |
505 |
502 |
1800-2700 |
|
550 |
22 |
562 |
556 |
553 |
1800-2700 |
|
600 |
24 |
613 |
607 |
604 |
2100-2700 |
|
650 |
26 |
663 |
657 |
654 |
2100-2700 |
|
700 |
28 |
714 |
708 |
705 |
2100-2700 |
|
750 |
30 |
765 |
759 |
756 |
2400-2700 |
|
800 |
32 |
816 |
810 |
807 |
2400-2700 |
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When steel mills choose graphite electrodes (e.g., 400mm HP vs. 400mm UHP), what other factors should they consider besides power rating?
In addition to power rating, the following actual requirements should be considered:
• EAF process: If "foamy slag + submerged arc operation" is used, the low energy consumption advantage of UHP electrodes is more significant. If the process is more complex (e.g., frequent arc interruption), HP electrodes may be more economical.
• Grid Capacity: UHP electrodes require high-power transformers (e.g., a 100-ton furnace requires ≥80 MVA). Forcing UHP electrodes into a small grid capacity will result in unstable power supply.
• Cost Budget: The unit price of UHP electrodes is 1.5-2 times that of HP, but long-term consumption is lower (cost per ton of steel can be reduced by 20%-30%). The payback period for investment needs to be calculated.
• Charge Structure: If the primary charge is scrap steel (requiring high arc heat), UHP is preferred; if the charge is combined with molten iron (sufficient heat), HP may be sufficient.
Comprehensive Quality Assurance
As a trusted supplier, ZhenAn provides end-to-end quality control, inspection, and technical services throughout the production process:
Raw material chemical analysis
Molten metal chemical analysis
Particle size distribution testing and other physical assessments
Final chemical analysis before shipment
Third-party inspections available upon request
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