Graphite Electrode Product Parameters
| Nomina diameter | RP | HP | UHP | ||||
| Current Carrying Capacity | Current Density | Current Carrying Capacity | Current Density | Current Carrying Capacity | Current Density | ||
| in | mm | A | A/cm2 | A | A/cm2 | A | A/cm2 |
| 12 | 300 | 10000-13000 | 14-18 | 13000-17400 | 17-24 | 15000-22000 | 20-30 |
| 14 | 350 | 13500-18000 | 14-18 | 17400-24000 | 17-24 | 20000-30000 | 20-30 |
| 16 | 400 | 18000-23500 | 14-18 | 21000-31000 | 16-24 | 25000-40000 | 19-30 |
| 18 | 450 | 22000-27000 | 13-17 | 25000-40000 | 15-24 | 32000-45000 | 19-27 |
| 20 | 500 | 25000-32000 | 13-16 | 30000-48000 | 15-24 | 38000-55000 | 18-27 |
| 22 | 550 | 32000-40000 | 13-16 | 35000-55000 | 14-22 | 42000-64000 | 17-26 |
| 24 | 600 | 35000-41000 | 13-15 | 41000-61000 | 14-21 | 50000-73000 | 17-25 |
| 28 | 700 | 39000-48000 | 10-12 | 55000-82000 | 14-21 | 67000-99000 | 17-25 |
| 32 | 800 | 43000-54000 | 8-10 | / | / | / | / |
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Electric Arc Furnace (EAF) graphite electrodes, sized 100–750 mm, are purpose-built conductors that form the backbone of EAF steelmaking, where they convert electrical energy into intense heat (up to 3,000°C) via arcing between the electrode tip and molten metal bath.
Core Functions: In EAFs, these electrodes serve three primary roles:
(1) Heat Generation: The arc plasma (ionized gas) between the electrode and scrap metal melts 50–300-ton scrap charges in 40–90 minutes;
(2) Chemical Refining: They supply energy for post-melting adjustments (e.g., desulfurization, deoxidation) and enable stirring via electromagnetic forces induced by current flow, accelerating impurity removal;
(3) Temperature Control: Precise current adjustment via electrode manipulation maintains optimal bath temperatures (1,550–1,650°C) for alloying and casting.
Technical Specifications: Diameters directly correlate with current capacity: 100–300 mm electrodes handle 20–60 kA (small EAFs), 300–500 mm support 60–100 kA (mid-sized EAFs), and 500–750 mm manage 100–120 kA (mega-EAFs). Lengths range from 1.8–3.5 meters, with tapered tips (1–2°) to distribute current evenly and reduce tip wear. High-purity graphite (ash <0.3%) minimizes energy loss, while isostatic pressing during manufacturing ensures uniform density (1.65–1.75 g/cm³) and mechanical strength (compressive strength >70 MPa).
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